Fours fixes TB energie gaz, pour la fusion et le maintien à la chaleur
Très faible consommation d’énergie grâce à l’emploi de systèmes de combustion modernes, aux rapports de pression optimisés et à la conduite de la flamme dans le four ainsi qu’à l’utilisation de matériaux isolants haute de gamme.
Fonction et équipement
The gas-fired bale-out furnaces of the TB product lines provide for high melting performance. The use of modern burner systems, optimized pressures and flame guide in the furnace as well as the processing of high-quality insulation materials result in very low energy consumption.
Standard Equipment for all Bale-Out Furnaces
- TB ../12 for aluminum and zinc alloys
- TB ../14 for copper alloys such as bronze or brass
- Modern and powerful two-stage burner for high melting capacity and low maintenance operation
- Multi-layer insulation for optimum energy efficiency and low external wall temperatures
- Exclusive use of insulation materials without categorization according to EC Regulation No 1272/2008 (CLP). This explicitly means that alumino silicate wool, also known as “refractory ceramic fiber” (RCF), which is classified and possibly carcinogenic, is not used.
- Emergency outlet for safe discharge of the melt in case of a crucible break
- Integrated safety system which continues to operate the furnace at reduced power in case of malfunction in the thermocouple, in order to prevent the freezing of the melt
- Over-temperature limiter in furnace chamber for protection against overheating. The limiter switches the heating off when the set limit temperature is reached, and only switches it back on after the temperature has fallen again.
- Low-maintenance furnace chamber control with temperature measurement behind the crucible
- Defined application within the constraints of the operating instructions
Standard Equipment for Bale-Out Furnaces TB ../12
- Side exhaust gas discharge results in a high quality of the melt
- Swing lid
Standard Equipment for Bale-Out Furnaces TB ../14
- Insulation with an additional wear-and-tear layer made of copper-resistant refractory concrete
- Exhaust gas discharge over the crucible edge provides for high melting capacity
- Swinging collar plate for crucible pulling for bale-out furnaces to TB 10/14 - TB 20/14 (not possible for larger models)
Équipement supplémentaire
Additional Equipment for Bale-Out Furnaces TB ../12
- Crucible breakage monitoring with optical and acoustic signal
- SMS-alarm message in case of crucible breakage
- Bath control system
Spécifications techniques
Model | Tmax furnace |
Tmax melt bath |
Crucible | Capacity in kg |
Burner output |
Melting performance3,5 | Consumption melting5 |
Consumption holding |
Outer dimensions4 in mm |
Weight | ||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
in kg/h | kWh/kg | kWh/h | ||||||||||||
°C | °C | Al | Zn | Cu | kW | Al | Al | Lid closed | W | D | H | in kg | ||
TB 80/12 | 1200 | 1050 | BU 200 | 200 | 520 | - | 180 | 1401 | 1.3 - 1.51 | 10 | 1200 | 1870 | 1240 | 900 |
TB 100/12 | 1200 | 1050 | BU 250 | 250 | 660 | - | 180 | 1401 | 1.3 - 1.51 | 11 | 1310 | 1980 | 1380 | 1000 |
TB 110/12 | 1200 | 1050 | BU 300 | 300 | 790 | - | 210 | 1501 | 1.3 - 1.51 | 13 | 1310 | 1980 | 1510 | 1200 |
TB 150/12 | 1200 | 1050 | BU 350 | 350 | 920 | - | 300 | 2201 | 1.3 - 1.51 | 15 | 1310 | 1980 | 1550 | 1400 |
TB 180/12 | 1200 | 1050 | BU 500 | 500 | 1320 | - | 300 | 2701 | 1.3 - 1.51 | 17 | 1450 | 2140 | 1560 | 1700 |
TB 240/12 | 1200 | 1050 | BU 600 | 600 | 1580 | - | 390 | 3301 | 1.3 - 1.51 | 19 | 1490 | 2180 | 1700 | 1900 |
TB 360/12 | 1200 | 1050 | BN 800 | 800 | 2110 | - | 400 | 3501 | 1.3 - 1.51 | 20 | 1590 | 2280 | 1800 | 2000 |
TB 400/12 | 1200 | 1050 | BN 900 | 900 | 2370 | - | 400 | 3501 | 1.3 - 1.51 | 22 | 1590 | 2280 | 1900 | 2100 |
TB 500/12 | 1200 | 1050 | BU 1210 | 1200 | 3160 | - | 400 | 3501 | 1.3 - 1.51 | 23 | 1690 | 2380 | 1850 | 2300 |
TB 600/12 | 1200 | 1050 | BU 1310 | 1300 | 3430 | - | 500 | 4201 | 1.3 - 1.51 | 25 | 1690 | 2380 | 2000 | 2400 |
TB 650/12 | 1200 | 1050 | BP 1000 | 1400 | 3690 | - | 500 | 4201 | 1.3 - 1.51 | 26 | 1760 | 2450 | 1630 | 2300 |
TB 700/12 | 1200 | 1050 | BU 1510 | 1500 | 3960 | - | 500 | 4201 | 1.3 - 1.51 | 28 | 1690 | 2380 | 2120 | 2600 |
TB 800/12 | 1200 | 1050 | BU 1800 | 1800 | 4750 | - | 500 | 4401 | 1.3 - 1.51 | 30 | 1760 | 2450 | 2100 | 2800 |
Cu | Cu | Without lid | ||||||||||||
TB 10/14 | 1400 | 1250 | A 100 | - | - | 100 | 210 | 902 | 1.0 - 1.32 | 16 | 980 | 1590 | 1190 | 1000 |
TB 20/14 | 1400 | 1250 | A 150 | - | - | 150 | 210 | 1002 | 1.0 - 1.32 | 17 | 1080 | 1870 | 1310 | 1250 |
TB 40/14 | 1400 | 1250 | A 400 | - | - | 400 | 300 | 3002 | 1.0 - 1.32 | 23 | 1210 | 2000 | 1460 | 1500 |
TB 60/14 | 1400 | 1250 | A 500 | - | - | 500 | 320 | 3202 | 1.0 - 1.32 | 26 | 1210 | 2000 | 1510 | 1600 |
TB 80/14 | 1400 | 1250 | A 600 | - | - | 600 | 320 | 3202 | 1.0 - 1.32 | 29 | 1260 | 2050 | 1540 | 1750 |
1Al at 700 °C 2CuZn at 1000 °C 3The stated melting performances are maximum values. Daily operation comes up to roughly 80 %. 4External dimensions vary when furnace is equipped with additional equipment. Dimensions on request. 5 Values for other materials, e. g. zinc, on request |
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Catalogue
Vous trouverez un aperçu complet de notre vaste gamme de fours de fusion et de maintien pour votre fonderie dans notre catalogue "Fonderie".