Forni d‘attesa TBR con bruciatore a recupero riscaldamento a gas, per la fusione ed il mantenimento della temperatura

Risparmio energetico fino al 25 % rispetto ai forni fusori convenzionali riscaldati a combustibile con scarico gas laterale.

Controllo dei processi

Funzione e attrezzatura

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The gas-fired crucible furnaces in the TBR product line fitted with the side exhaust gas discharge provide for optimum energy utilization combined with highest quality melt. Fitted with a burner system including heat-recovery system using a recuperative burner, the energy efficiency of ordinary gas-fired melting furnaces is significantly improved. 
Depending on utilization the hot exhaust gases from the crucible furnace are guided through a heat exchanger in order to preheat the combustion air for the burner. The system provides for energy savings of up to 25 % compared to ordinary gas-fired furnaces with side exhaust gas discharge. The higher purchase costs are amortized within a short time.

Standard Equipment as TB Models, but 

  • Heat exchanger in the exhaust gas duct to preheat the combustion air for the burners
  • Energy savings of up to 25 % in comparison to other gas-fired melting furnaces featuring side-wall exhaust gas vents
  • Maximum furnace chamber temperature 1100 °C, for melt bath temperatures up to 950 °C
  • Required min. gas pressure with full load: 70 mbar
  • Over-temperature limiter in furnace chamber for protection against overheating. The limiter switches the heating off when the set limit temperature is reached, and only switches it back on after the temperature has fallen again.
  • Low-maintenance furnace chamber control with temperature measurement behind the crucible
  • Defined application within the constraints of the operating instructions

Specifiche tecniche

ModelTmax
furnace
Tmax
melt bath
CrucibleCapacity
in kg
Burner
output
Melting performance2
kg/h
Consumption melting
kWh/kg
Consumption
holding
lid closed
 °C°C AlkWAlAlkWh/h
TBR 80/111100950BU 20020018014011.0 - 1.118.0
TBR 100/111100950BU 25025018014011.0 - 1.118.8
TBR 110/111100950BU 30030021015011.0 - 1.1110.4
TBR 150/111100950BU 35035024022011.0 - 1.1112.0
TBR 180/111100950BU 50050030027011.0 - 1.1113.6
TBR 240/111100950BU 60060032033011.0 - 1.1115.2
TBR 360/111100950BU 80080032035011.0 - 1.1116.0
1Al at 700 °C
2The stated melting performances are maximum values. Daily operation comes up to roughly 80 %.

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