KB 型倾斜式坩埚炉 气加热式,用于熔化和保温

使用的优质保温材料可以大大降低能源的消耗。

工艺控制

功能与设备

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The gas-fired tilting furnaces in the KB product lines provide for high melting performance, making them ideal for melting operations. The use of high-quality insulation materials results in very low energy consumption. Designed with an exhaust vent over the crucible edge, these tilting furnaces achieve very high melting rates and optimum energy efficiency.

Standard Equipment for all Tilting Furnaces

  • KB ../12 for aluminum and zinc alloys 
  • KB ../14 for copper alloys such as bronze or brass
  • Modern and powerful two-stage burner for high melting capacity and low maintenance operation
  • Exhaust gas discharge over the crucible edge
  • Multi-layer insulation for optimum energy efficiency and low external wall temperatures
  • Exclusive use of insulation materials without categorization according to EC Regulation No 1272/2008 (CLP). This explicitly means that alumino silicate wool, also known as “refractory ceramic fiber” (RCF), which is classified and possibly carcinogenic, is not used.
  • Incl. crucible
  • Electro-hydraulic tilting device with safe two-hand operation on the furnace
  • Uniform and precise pouring due to optimum pivot point
  • Emergency outlet for safe discharge of the melt in case of a crucible break
  • Integrated safety system which continues to operate the furnace at reduced power in case of malfunction in the thermocouple, in order to prevent the freezing of the melt
  • Over-temperature limiter for the furnace chamber with automatic reset to protect against over-temperature. The limit controller switches off the heating when the pre-set limit temperature has been reached and does not switch it on again until the temperature falls below the setting again.
  • Low-maintenance furnace chamber control with temperature measurement behind the crucible
  • Defined application within the constraints of the operating instructions

Standard Equipment for Tilting Furnaces KB ../14

  • Insulation with an additional wear-and-tear layer made of copper-resistant refractory concrete

附加设备

Additional Equipment for all Tilting Furnaces

  • Safety fence
  • Work platform or platform for easier charging
  • Collecting pan under the emergency outlet

Additional Equipment for Tilting Furnaces KB ../12

  • Side exhaust gas discharge including cover
  • Insulated exhaust gas diverter connecting piece (exhaust flue) for side-wall exhaust gas vent to a connected customer suction system
  • Crucible breakage monitoring with optical and acoustic signal
  • SMS-alarm message in case of crucible breakage
  • Bath control system (only when equipped with side exhaust gas discharge)
  • Process control and documentation via Nabertherm Control Center (NCC) for monitoring, documentation and control 

技术指标

Model Tmax
furnace
Tmax
melt bath
Crucible Capacity
in kg
Burner
output
Melting performance3,6
in kg/h
Consumption
melting6
kWh/kg
Consumption
holding
Lid closed
Outer dimensions4
in mm
Weight
  °C °C   Al Zn Cu kW Al Al kWh/h W5 D H in kg
KB 80/12 1200 1050 TP 287 180 470 - 300 2201 1.3 - 1.51 10 2730 1530 1680 2100
KB 150/12 1200 1050 TP 412 330 870 - 300 2401 1.0 - 1.31 11 2830 1630 1880 2600
KB 180/12 1200 1050 TP 412 H 370 970 - 300 2601 1.0 - 1.31 13 2830 1630 1980 2800
KB 240/12 1200 1050 TP 587 570 1500 - 390 4001 1.0 - 1.31 15 3120 1840 1980 3100
KB 360/12 1200 1050 TBN 800 750 - - 450 4201 1.0 - 1.31 17 3170 1890 2080 3300
KB 400/12 1200 1050 TBN 1100 1000 - - 450 4501 1.0 - 1.31 19 3170 1890 2150 3600
                Cu Cu          
KB 40/14 1400 1250 R 400/TP 982 - - 400 400 3302 1.0 - 1.32 22 2710 1530 1550 2400
KB 60/14 1400 1250 R 500 - - 500 400 3602 1.0 - 1.32 25 2710 1530 1550 2700
KB 80/14 1400 1250 R 600 - - 600 400 3802 1.0 - 1.32 25 2710 1530 1710 3400
1Al at 700 °C
2CuZn at 1000 °C
3The stated melting performances are maximum values. Daily operation comes up to roughly 80 %.
4External dimensions vary when furnace is equipped with additional equipment. Dimensions on request.
5Incl. burner and hydraulic system
6 Values for other materials, e. g. zinc, on request

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