Piece przechylne KB ogrzewane gazowo, do topienia i utrzymywania ciepła

Zastosowanie wysokiej jakości materiałów izolacyjnych powoduje bardzo niskie zużycie energii.

Sterowanie procesami

Funkcja i wyposażenie

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KB360_12
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The gas-fired tilting furnaces in the KB product lines provide for high melting performance, making them ideal for melting operations. The use of high-quality insulation materials results in very low energy consumption. Designed with an exhaust vent over the crucible edge, these tilting furnaces achieve very high melting rates and optimum energy efficiency.

Standard Equipment for all Tilting Furnaces

  • KB ../12 for aluminum and zinc alloys 
  • KB ../14 for copper alloys such as bronze or brass
  • Modern and powerful two-stage burner for high melting capacity and low maintenance operation
  • Exhaust gas discharge over the crucible edge
  • Multi-layer insulation for optimum energy efficiency and low external wall temperatures
  • Exclusive use of insulation materials without categorization according to EC Regulation No 1272/2008 (CLP). This explicitly means that alumino silicate wool, also known as “refractory ceramic fiber” (RCF), which is classified and possibly carcinogenic, is not used.
  • Incl. crucible
  • Electro-hydraulic tilting device with safe two-hand operation on the furnace
  • Uniform and precise pouring due to optimum pivot point
  • Emergency outlet for safe discharge of the melt in case of a crucible break
  • Integrated safety system which continues to operate the furnace at reduced power in case of malfunction in the thermocouple, in order to prevent the freezing of the melt
  • Over-temperature limiter for the furnace chamber with automatic reset to protect against over-temperature. The limit controller switches off the heating when the pre-set limit temperature has been reached and does not switch it on again until the temperature falls below the setting again.
  • Low-maintenance furnace chamber control with temperature measurement behind the crucible
  • Defined application within the constraints of the operating instructions

Standard Equipment for Tilting Furnaces KB ../14

  • Insulation with an additional wear-and-tear layer made of copper-resistant refractory concrete

Dodatkowe wyposażenie

Additional Equipment for all Tilting Furnaces

  • Safety fence
  • Work platform or platform for easier charging
  • Collecting pan under the emergency outlet

Additional Equipment for Tilting Furnaces KB ../12

  • Side exhaust gas discharge including cover
  • Insulated exhaust gas diverter connecting piece (exhaust flue) for side-wall exhaust gas vent to a connected customer suction system
  • Crucible breakage monitoring with optical and acoustic signal
  • SMS-alarm message in case of crucible breakage
  • Bath control system (only when equipped with side exhaust gas discharge)
  • Process control and documentation via Nabertherm Control Center (NCC) for monitoring, documentation and control 

Specyfikacja techniczna

ModelTmax
furnace
Tmax
melt bath
CrucibleCapacity
in kg
Burner
output
Melting performance3,6
in kg/h
Consumption
melting6
kWh/kg
Consumption
holding
Lid closed
Outer dimensions4
in mm
Weight
 °C°C AlZnCukWAlAlkWh/hW5DHin kg
KB 80/1212001050TP 287180470-30022011.3 - 1.51102730153016802100
KB 150/1212001050TP 412330870-30024011.0 - 1.31112830163018802600
KB 180/1212001050TP 412 H370970-30026011.0 - 1.31132830163019802800
KB 240/1212001050TP 5875701500-39040011.0 - 1.31153120184019803100
KB 360/1212001050TBN 800750--45042011.0 - 1.31173170189020803300
KB 400/1212001050TBN 11001000--45045011.0 - 1.31193170189021503600
        CuCu     
KB 40/1414001250R 400/TP 982--40040033021.0 - 1.32222710153015502400
KB 60/1414001250R 500--50040036021.0 - 1.32252710153015502700
KB 80/1414001250R 600--60040038021.0 - 1.32252710153017103400
1Al at 700 °C
2CuZn at 1000 °C
3The stated melting performances are maximum values. Daily operation comes up to roughly 80 %.
4External dimensions vary when furnace is equipped with additional equipment. Dimensions on request.
5Incl. burner and hydraulic system
6 Values for other materials, e. g. zinc, on request

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