Hornos de crisol basculante KBR con recuperador calentamiento por gas, para fundir y mantener el calor fundición y mantenimiento de Aluminio

Equipados con un sistema de quemadores que incluyen la recuperación del calor, mejora significativamente la eficiencia energética de los hornos de fusión ordinarios con calentamiento por combustible.

Control de Proceso

Función y equipamiento

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The gas-fired tilting furnaces with recuperative burner provide for optimum energy utilization combined with very high melt quality. Fitted with a burner system including heat-recovery system  the energy efficiency of gas-fired tilting furnaces with the side exhaust gas discharge is significantly improved.  

Depending on utilization the exhaust gases from the crucible furnace are guided through a heat exchanger in order to preheat the combustion air for the burner. The system provides for energy savings of up to 25 % compared to conventional gas-fired tilting furnaces with side exhaust gas discharge. The higher purchase costs are amortized within a short time. 

The KBR series is recommended when both high melt quality requirements and high energy efficiency are required, and the speed of the melting process is of secondary interest. If the fastest possible melting rate is important for the process and a particularly high quality of the melt is of secondary importance, a conventional tilting furnace KB with exhaust ducting over the edge of the crucible is recommended. 

Standard Equipment as KB Models, but

  • Heat exchanger in the exhaust gas duct to preheat the combustion air for the burners
  • Energy savings of up to 25 % in comparison to other gas-fired melting furnaces featuring side-wall exhaust gas vents
  • Side exhaust gas discharge
  • Low burn-off provides for high quality melt
  • Low hydrogen absorption by the melt
  • Low heat exposure for the operator in the area above the crucible
  • Max. furnace temperature of 1100 °C for melt bath temperatures up to 950 °C
  • Required minimum gas pressure at full load: 80 mbar
  • Defined application within the constraints of the operating instructions

Especificaciones técnicas

ModelTmax
furnace
Tmax
melt bath
CrucibleCapacity
in kg
Burner
output
Melting performance2
in kg/h
Consumption
melting in kWh/kg
Consumption
holding
Lid closed
Outer dimensions3
in mm
Weight
 °C°C AlkWAlAlkWh/hW4DHin kg
KBR 240/111100950TP 58757039032011.1 - 1.41132580230019803600
KBR 360/111100950TBN 80075045034011.1 - 1.41152580235020803800
KBR 400/111100950TBN 1100100045036011.1 - 1.41162580235021504100
1Al at 700 °C
2The stated melting performances are maximum values. Daily operation comes up to roughly 80 %.
3External dimensions vary when furnace is equipped with additional equipment. Dimensions on request.
4Incl. burner

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