Tilting Furnace KC SiC-rod-heated, for melting

Heated on both sides by high performance SiC rods.

Process Control

Function and equipment

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KC180_14
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The electrically heated tilting furnaces of the KC product lines are characterized by a higher maximal temperature than achievable with wire heated melting furnaces. This allows for processing of demanding copper alloys such as aluminum bronze. These furnaces are designed for permanent operation at working temperatures. 

  • Melt temperatures up to 1320 °C
  • Symmetrical heating via powerful SiC rods
  • SiC-Crucible
  • Simple exchange of individual heating elements
  • Heat operation by thyistors in phase-angle mode with performance control:
  • The resistance of the SiC rods changes with temperature and age. Performance control ensures constant power of heating irrespective to the condition of the heating elements.
  • Multi-layer insulation for optimum energy efficiency and low external wall temperatures
  • Electro-hydraulic tilting device with safe two-hand operation on the furnace
  • Uniform and precise pouring due to optimum pivot point
  • Emergency outlet for safe draining of the melt in case of crucible breakage
  • Exclusive use of insulation materials without categorization according to EC Regulation No 1272/2008 (CLP). This explicitly means that alumino silicate wool, also known as “refractory ceramic fiber” (RCF), which is classified and possibly carcinogenic, is not used.
  • Over-temperature limiter in furnace chamber for protection against overheating. The limiter switches the heating off when the set limit temperature is reached, and only switches it back on after the temperature has fallen again.
  • Low-maintenance furnace chamber control with temperature measurement behind the crucible
  • Defined application within the constraints of the operating instructions

Additional equipment

  • Additional heating transformers provide for significant reduction of the connected load
  • Safety fence
  • Work platform for simplified loading
  • Process control and documentation via Nabertherm Control Center (NCC) for monitoring, documentation and control 

Technical specifications

ModelTmax
furnace
Tmax
melt bath
CrucibleCapacity
in kg
Heating powerConnected loadMelting performance3
in kg/h
Outer dimensions4 in mmWeight
 °C°C Cuin kW1in kWCuWDHin kg
KC 20/1414501320A 150150366912021710190010501500
KC 40/1414501320A 300300366912021770190011001600
KC 80/1414501320TPC 287550489418021880197011601900
KC 150/1414501320TPC 41210006611222022000207013002700
KC 180/1414501320TPC 412H11509918723022000207015003000
1Reduction of connected load by optional heating transformers
2CuZn at 1000 °C
3The specified melting performances are maximum values. In practice, approx. 80 % are achieved.
4External dimensions vary when furnace is equipped with additional equipment. Dimensions on request.

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