Piece do kąpieli ciepłej do soli neutralnych

Dzięki temperaturom roboczym od 180°C do 550°C te kąpiele cieplne są przystosowane do schładzania kąpieli cieplnych z najmniejszym możliwym wypaczeniem obrabianego przedmiotu, do ponownego odpuszczania, hartowania bainitycznego dla optymalnej wiązkości (zwanego również hartowaniem międzystopniownym), wyżarzania pośredniego po obróbce elektroerozyjnej i do niebieszczenia.

Sterowanie procesami

Funkcja i wyposażenie

QS20
QS70_.png
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QS 20 - QS 400 martempering furnaces are filled with neutral salt and offer remarkably rapid and intensive heat transmission to the workpiece while ensuring optimum temperature uniformity. Since the batch is heat treated with the exclusion of oxygen, scale and discoloration on the surface of the parts are reduced to a minimum. For working temperatures at between 180 °C and 550 °C these martempering furnaces are useful for quenching or cooling with minimal workpiece distortion, retempering, austempering for optimal toughness, recrystallization annealing after electrical discharge machining (EDM) and for blueing. The quenching or cooling process is applied in order to achieve an even temperature uniformity throughout the workpiece‘s entire cross-section before the formation of martensite and to avoid distortion and formation of cracks in complex mechanical components during the subsequent hardening process. Tempering in a martempering bath is the same as the tempering process in forced convection furnace and is used to reduce a previously hardened workpiece to a desired hardness, to increase toughness and reduce stress within the workpiece. Austempering is a good choice to achieve a high level of toughness and dimensional accuracy in oil hardened low-alloy steels. Workpieces subject to austempering have high tensile strength and good elasticity.

  • Tmax 550  °C
  • Very good temperature uniformity
  • Martemper bath temperature control
  • Over-temperature limiter with adjustable cutout temperature as temperature limiter to protect the furnace and load
  • Heating with immersion heating elements
  • Rectangular crucible, integrated in the housing
  • Charging basket
  • Crucible made of 1.4828
  • Defined application within the constraints of the operating instructions
  • NTLog Basic for Nabertherm controller: recording of process data with USB-flash drive

Dodatkowe wyposażenie

Additional equipment

  • Charging aid with hand crank and cable winch, mounted on side of furnace
  • Exhaust gas collection at crucible rim
  • Process control and documentation via VCD software package for monitoring, documentation and control

Specyfikacja techniczna

Process Examples with Petrofer and Durferrit Salts
QS-baths (steel/Nitinol)
Hardening, isothermic treatment of steels up to 950 °C, stress relieving, annealing, bluing, bainitizationAS 135, AS 140, AS 220, AS 225, AS 200, AS 235, GS 230
Homogenization annealing, recrystallization annealing; warm-bath curing, tempering, banitizing, bluingAS 300

 

 

ModelTmaxWork space dimensions in the charging basket
in mm
min. amount of saltmax. charge weightOuter dimensions in mmHeatingElectricalWeight
 °Cwdhin lin kgWDHpower in kW1connectionin kg
QS 2055030021046020380060010202,61-phase150
QS 3055030021058030580060010203,21-phase170
QS 705504003006807010100070010208,03-phase260
QS 200550540520880200301100920124018,53-phase670
QS 4005507307209804005013001120134024,53-phase1160
1Depending on furnace design connected load might be higher

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