Piece retortowe nagrzewane przez ściany do 1100 °C

Doskonale nadają się one do różnorodnych procesów obróbki cieplnej wymagających zdefiniowanej atmosfery gazu osłonowego lub reakcyjnego przy lekkim nadciśnieniu.

Sterowanie procesami

Funkcja i wyposażenie

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These gas tight retort furnaces are equipped with direct or indirect heating depending on temperature. They are perfectly suited for various heat treatment processes requiring a defined protective or a reaction gas atmosphere with a slight overpressure. These compact models can also be laid out for heat treatment under vacuum up to 600 °C. The furnace chamber consists of a gas tight retort with water cooling around the door to protect the special sealing. With the corresponding safety technology, retort furnaces are also suitable for applications under reaction gases, such as hydrogen or, in combination with the IDB package, for inert debinding or for pyrolysis processes.

Different model versions are available depending on the temperature range: 

Models NRA ../06 with Tmax 600 °C

  • Heating elements located inside the retort
  • Retort made of 1.4571 (X6CrNiMoTi 17-12-2)
  • Air circulation fan  and baffle for directed gas flow
  • Insulation made of mineral wool
  • Furnace temperature control with measurement inside the retort

Models NRA ../09 with Tmax 900 °C

  • Design like models NRA ../06 with following differences:
    • Outside heating with heating elements around the retort
    • Retort made of 1.4828 (X15CrNiSi 20-12)
    • Multi-layer refractory insulation and micro-porous panel material
    • Furnace temperature control with measurement outside the retort

Models NR ../11 with Tmax 1100 °C

  • Design like models NRA ../09 with following differences:
    • Retort made of 1.4841 (X15CrNiSi 25-21)
    • Without gas-circulation  and baffles
    • Welded support brackets

Standard Equipment

  • Compact design with integrated control and gas supply (up to retort furnace NR(A) 700/..)
  • Exclusive use of insulation materials without categorization according to EC Regulation No 1272/2008 (CLP). This explicitly means that alumino silicate wool, also known as “refractory ceramic fiber” (RCF), which is classified and possibly carcinogenic, is not used.
  • Swivel door hinged on right side
  • Open cooling water system
  • Control divided into several heating zones
  • Temperature uniformity up to +/− 8 °C according to DIN 17052-1 in the empty work space see page 85
  • Gas supply system for one non-flammable protective or reaction gas with flow meter and magnetic valve
  • Defined application within the constraints of the operating instructions
  • NTLog Basic for Nabertherm controller: recording of process data with USB-flash drive
  • Controller with touch operation P570

Dodatkowe wyposażenie

  • Upgrade for other non-flammable gases
  • Mass flow controller MFC
  • Process controls H3700, H1700 (PLC) including remote maintenance module
  • Temperature control as charge control with temperature measurement inside and outside the retort
  • Indirect and/or direct cooling
  • Heat exchanger with closed-loop cooling water circuit for door cooling
  • Oxygen sensor and dew point sensor
  • Parallel swing door or electric bayonet catch
  • Retort, made of 2.4633 for Tmax 1150 °C
  • External switchgear with or without cabinet cooling
  • Charge support or custom-built charging trolley
  • Temperature uniformity optimized according to DIN 17052 or AMS2750G to +/− 5 °C in empty work space
  • Process control and documentation via VCD software package or Nabertherm Control Center (NCC) for monitoring, documentation and control

Specyfikacja techniczna

 

NRA ../06

NRA ../09

NR ../11

Tmax in °C

600

900

11001

Atmosphere circulation

Operation with non-flammable protective gas

Operation with air/oxygen2

Operation with flammable gas3

5

Inert debinding IDB3

Low vacuum < 10 mbar4

Fine vacuum > 10-3 mbar4

High vacuum < 10-4 mbar4

5

Retort Heating

outside/inside6

outside

outside

1Up to 1150 °C with 2.4633 as retort material without a circulation fan
2Increased wear on the retort and the attachments
3Only in connection with the corresponding safety package
4Up to 600 °C vacuum operation; 650 °C with 2.4633 as retort material without a circulation fan
5Only if heated from the outside
6Only available from size NRA 300/06 on

 

Model

Outer dimensions1 in mm

Work space dimensions in mm

Useful volume

Connected1

 

W

D

H

w

d

h

in l

load in kW

NR(A) 20/..

11002

1600

1700

225

400

225

20

34

NR(A) 40/..

12002

1600

1900

325

400

325

40

34

NR(A) 80/..

12002

2000

1900

325

750

325

80

44

NR(A) 100/..

14002

1800

2100

450

500

450

100

64

NR(A) 160/..

14002

2100

2100

450

800

450

160

74

NR(A) 300/..

2200

3100

2600

590

900

590

300

157

NR(A) 400/..

2200

3400

2600

590

1200

590

400

187

NR(A) 500/..

23003

3300

2700

720

1000

720

500

217

NR(A) 700/..

23003

3500

2700

720

1350

720

700

287

NR(A) 1000/..

23003

3600

2800

870

1350

870

1000

307

1Outer dimensions and connected load of models NR ../11
2Outer dimensions plus separate switchgear with gas supply package for flammable gases or PLC control
3Outer dimensions plus separate switchgear

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